LEAN SIX SIGMA WHITE BELT SYLLABUS

1.0 MODULE 1 LEAN & SIX SIGMA INTRODUCTION

1.1 LEAN MANUFACTURING AND SIX SIGMA

1.2 WHAT IS LEAN MANUFACTURING

1.3 WHAT IS SIX SIGMA

1.4 KEY PRINCIPLES OF SIX SIGMA

1.5 LEAN PRINCIPLES

2.0 MODULE 2 THE 5 PRINCIPLES OF LEAN

2.1 LEAN PRINCIPLE 1 IDENTIFY VALUE

2.2 BENEFITS OF ADOPTING A VOC APPROACH IN MANUFACTURING

2.3 STEPS TO IMPLEMENT A VOC APPROACH

2.4 TOOLS AND TECHNIQUES TO CAPTURE THE VOC

2.5 INTEGRATING VOC INTO PRODUCT DEVELOPMENT

2.6 MEASURING AND ANALYZING VOC DATA

2.7 INTEGRATING VOC INTO THE MANUFACTURING PROCESS

2.8 THE 3 VOICES OF BUSINESS

2.9 VOICE OF THE PROCESS (VOP)

3.0 VOICE OF THE EMPLOYEE (VOE)

3.1 VOICE OF THE CUSTOMER TEST

4.0 LEAN PRINCIPLE 2 VALUE STREAM MAPPING

4.1 WHAT IS VALUE STREAM MAPPING

4.2 ACTIVITIES IN VALUE STREAM MAPPING

4.3 BENEFITS OF LEAN VALUE STREAM MAPPING

4.4 HOW TO IMPLEMENT LEAN VALUE STREAM MAPPING

4.5 HOW TO CALCULATE A PROCESS VALUE RATIO VAR

5.0 LEAN PRINCIPLE 3 & 4 PULL & FLOW

5.1 WHAT IS PULL & FLOW IN LEAN MANUFACTURING

5.2 CREATING PULL & FLOW IN LEAN MANUFACTURING

6.0 LEAN PRINCIPLE 5 PURSUING PERFECTION THROUGH KAIZEN

6.1 WHAT IS KAIZEN IN LEAN MANUFACTURING

6.2 THE PURSUIT OF PERFECTION THROUGH KAIZEN

6.3 BENEFITS OF PURSUING PERFECTION

7.0 MODULE 3 THE 3 WASTES OF LEAN

7.1 UNDERSTANDING MUDA, MURI, MURA

7.2 MUDA = WASTE

7.3 MURI = OVERBURDENING

7.4 MURA = UNEVENNESS

8.0 MODULE 4 5’S

8.1 UNDERSTANDING 5’S

8.2 WHAT ARE THE USES OF 5’S

9.0 MODULE 5 THE 5 PRINCIPLES SIX SIGMA

9.1 SIX SIGMA PRINCIPLES

9.2 WHAT IS THE DEFINE STAGE

9.3 EXAMPLES OF DEFINE IN MANUFACTURING

9.4 WHAT ARE THE OBJECTIVES OF THE DEFINE STAGE

9.5 WHAT ARE THE DELIVERABLES OF THE DEFINE STAGE

9.6 WHO IS INVOLVED IN THE DEFINE STAGE

9.7 TOOLS USED IN THE DEFINE STAGE

9.8 GEMBA WALKS

10.0 SIX SIGMA PRINCIPLE 2 MEASURE

10.1 SIX SIGMA TOOLS USED IN THE MEASUREMENT STAGE

10.2 BEST PRACTICES FOR THE MEASUREMENT STAGE

11.0 SIX SIGMA PRINCIPLE 3 ANALYSIS

11.1 PARETO CHARTS

11.2 HISTOGRAMS

11.3 SCATTER PLOTS

11.4 WHAT IS A FISH BONE DIAGRAM

11.5 ANALYSIS STAGE TEST

12.0 SIX SIGMA PRINCIPLE 4 IMPROVE

12.1 WHAT IS P.D.C.A CYCLE

13.0 SIX SIGMA PRINCIPLE 5 CONTROL

13.1 HOW TO CONTROL

13.2 WHAT IS A CONTROL CHART

14.0 MODULE 6 MANUFACTURING RESPONSIBILITY

14.1 MANUFACTURING RESPONSIBILITY

14.2 KEY PERFORMANCE INDICATORS (KPIS)